Composite Engineering Consultancy

Composite manufacturing engineering, without the overhead.

PlyOne supports composite programmes from concept to tooling — Composite Manufacturing Engineering, Design for Manufacture, 3D scanning & reverse engineering, and part & tool manufacturing — delivered UK-wide through an established supply chain network.

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What we deliver

Composite Manufacturing Engineering

Process selection, laminate definition, and manufacturing planning built on 25 years of experience across aerospace, space, motorsport and automotive programmes.

Design for Manufacture (DFM)

Design reviews and manufacturing input during development, using CATIA / 3DEXPERIENCE to resolve producibility issues before they reach the shop floor.

3D Scanning & Reverse Engineering

Accurate 3D capture of parts, tools and assemblies, converted into usable CAD data for repair, replication, or legacy component support.

Part & Tool Manufacturing

Manufacture of composite parts and tooling, coordinated through a trusted UK supply chain to match programme quality and schedule requirements.

Metrology & Inspection

Dimensional inspection and metrology using CMM and portable measurement systems, verifying parts and tooling against design intent — backed by 25 years of first-article and in-process inspection experience across aerospace, space, motorsport and automotive programmes.

25 years in composites

PlyOne Ltd was founded to give composite programmes direct access to senior manufacturing engineering expertise — without the overhead of a large consultancy. Predominantly aerospace, space, motorsport and automotive backgrounds, working with an established UK supply chain to deliver engineering, scanning, and manufacturing wherever it's needed.

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Tell us about your programme and we'll come back to you.

info@plyone.co.uk